Axeon Inc. » Courses » AS9100 Aerospace & AS9110

 

AS9100 is the quality management standard specifically written for the Aerospace and Defense industry. It had long been considered by some entities, such as the Federal Aviation Administration (FAA), that the ISO 9000 series of standards were inadequate in terms of ensuring quality and safety in the “high risk” aerospace industry.

Among the most safety-conscious in the world, the aerospace industry has long-recognized the crucial role quality plays in the performance of aviation, space and defense products. Consumer and customer confidence is directly linked to perceptions about the quality of equipment and services manufacturers in this industry offer.

The industry-wide AS9100 standard was established in 1999 and is the standard to which thousands of suppliers in the aerospace industry are held.

Companies achieving certification report:

• Improved product quality and on-time delivery

• More efficient labor utilization

• Increased customer satisfaction in supplier-customer relationships

• Alignment with the International Aerospace Quality Group (IAQG) strategy of having 90% of supply chain certified

 

Early Bird Pricing

• $200 off- 60 Days in Advance

• $100 off- 30 Days in Advance

 

5-Day AS9110:2012 Aerospace-MRO Lead Auditor - $1945

AS9110 AEROSPACE QUALITY MANAGEMENT SYSTEMS LEAD AUDITOR

We teach you how to use auditing to improve your organization

 Days: 5 • Price: $1945

Monday-Friday

Each 5-day class covers:

  • Understanding of Quality Management Principles
  • Interpreting the Requirements Of ISO 9001
  • Interpreting the Requirements Of AS9110
  • Understanding System Documentation and Records
  • Documenting Your QMS (Including Combined and Integrated Systems)
  • Preparing Quality Policies and Objectives
  • Understanding the QMS Auditing Process
  • Preparing an Audit Program and Planning For Audit
  • Performing and Reporting Audits
  • Taking Effective Corrective Action
  • Monitoring, Reporting and Improving System Performance
  • The Registration and Certification Process

The Workshops include:

  • Analyzing Processes to Identify Resources and Critical Controls
  • Analyzing Operational Risk
  • Reviewing System Documentation and Preparing an Audit Plan
  • Reviewing Processes and Preparing Checklists
  • Verifying Facts
  • Determining Nonconformities
  • Writing Nonconformity Statements
  • Interviewing Auditees
  • Chairing a Closing Meeting
  • Reporting the Audit
  • Taking Corrective Action


Even though AS9110 is used as the model for teaching systems and audit, this course enables students to develop and apply auditing skills using any applicable management system standard.
____________________________________________________

This course is being held in conjunction with Quality Management International, Inc. (QMII) an Exemplar Global certified provider.

5-Day AS9100 Lead Auditor - $1945

AS9100 AEROSPACE QUALITY MANAGEMENT SYSTEMS LEAD AUDITOR

We teach you how to use auditing to improve your organization

 Days: 5 • Price: $1945

Monday-Friday

Each 5-day class covers:

  • Understanding of Quality Management Principles
  • Interpreting the Requirements Of ISO 9001
  • Interpreting the Requirements Of AS9100
  • Understanding System Documentation and Records
  • Documenting Your QMS (Including Combined and Integrated Systems)
  • Preparing Quality Policies and Objectives
  • Understanding the QMS Auditing Process
  • Preparing an Audit Program and Planning For Audit
  • Performing and Reporting Audits
  • Taking Effective Corrective Action
  • Monitoring, Reporting and Improving System Performance
  • The Registration and Certification Process

The Workshops include:

  • Analyzing Processes to Identify Resources and Critical Controls
  • Analyzing Operational Risk
  • Reviewing System Documentation and Preparing an Audit Plan
  • Reviewing Processes and Preparing Checklists
  • Verifying Facts
  • Determining Nonconformities
  • Writing Nonconformity Statements
  • Interviewing Auditees
  • Chairing a Closing Meeting
  • Reporting the Audit
  • Taking Corrective Action


Even though AS9100 is used as the model for teaching systems and audit, this course enables students to develop and apply auditing skills using any applicable management system standard.
____________________________________________________

This course is being held in conjunction with Quality Management International, Inc. (QMII) an Exemplar Global certified provider.

4-day IAQG Sanctioned Aerospace Auditor Training (AATT) AS9100 - $2195

IAQG Sanctioned Aerospace Auditor Training (AATT) AS9100

 

AS 9100 4 Day Instructor-led Classroom Training/Evaluation and Examination

 The Instructor-led component of the AS9100 IAQG-Sanctioned AATT is a four day class that includes how to audit to the AS9100 series standards using the process-based approach of AS9101D. Along with the training in this instructor-led component, there is a continual evaluation of the trainees paying particular attention to his/her active participation, role play, and case study exercises. The fourth day includes Online Final Examinations (which will require a laptop computer) and an Interview.

 

Agenda

 

Day 1

  • Bridging the online modules and the classroom training
  • Pre-Audit Activities
  • Stage 1 Audit Activities

 

Day 2

  • Stage 2 Auditing Planning
  • Auditing Top Management
  • Auditing Process Owners
  • Auditing Process Trails

 

Day 3

  • Audit Conclusions
  • Audit Reporting
  • Certification Requirements
  • Surveillance, Recertification and Special Audits
  • Use of the new AS9101D Audit Forms

 

Day 4

  • Final Online Knowledge and Application Exams
  • Oral Interview Exam
  • Final Determination of Pass/Fail
  • Final scores and the determination Pass/Fail are provided by the IAQG and not the training provider.

 

Prerequisites

Online Training – Successful completion of AS 9100 Online Component Registering for and completing the AS9100 online module through Plexus Intl. is the first step in meeting the IAQG AATT training requirements. The online component begins with the Knowledge and Application Initial

 

Examinations followed by the Foundations

Understanding 9100 online training module. Participants achieving a score of 90% or better on the exams may opt out of taking the online training module. Upon completion, participants will be provided a Certificate of Completion of the Online Modules.

 

2-Day ISO 3100 & 14971 Risk Management Training - $1295

2-Day Quality Risk Management Principles and Practices

ISO 31000 & 14971

 

 Quality Risk Management Principles and Practices

This class will teach participants to turn Risk Assessment into a well-organized systematic approach that targets and then reduces risk to the organization, customers and stakeholders. While Risk Management is a requirement for Aerospace and Medical Device Manufacturers, these same techniques can be used regardless of the products or services offered by your organization.

 

Who should attend

  • Anyone who needs to develop and implement a comprehensive Risk Management
  • Program meets requirements for ISO 14971 and ISO 31000
  • Any organization that needs a formal, disciplined approach to the identification, assessment and management of Risk
  • Quality Managers
  • Engineering Managers
  • Internal and external auditors
  • Design Teams
  • Management Representatives
  • Project Teams
  • Anyone who needs to understand the difference between Risk Identification, Risk
  • Assessment and Risk Management and how to put these important tools to work for your organization.

 

What you will learn

  • The components of risk management that can be applied to any organization, regardless of their products or customers
  • How to design a risk management structure for your organization that gets results
  • A means for demonstrating to customers and stakeholders the potential risks associated with products or processes and provide assurance that these have been effectively managed
  • Tools used for Risk Assessment such as FMEA and FMECA
  • How to quantify risk as the first step in establishing priorities for your organization

 

Day 1 Agenda

  • Risk terminology and theory from ISO 14971,ISO 13485, and ISO 31000
  • History of risk management and relationship with Corrective and Preventive Actions
  • Requirements of ISO 14971
  • Design of framework for managing risk
  • 4.3.2 Establishing risk management policy
  • Integration into organizational processes
  • Establishing internal communication and reporting mechanisms
  • Establishing external communication and reporting mechanisms
  • Implementing risk management
  • Implementing the framework for managing risk & risk management process
  • Continual improvement of the framework
  • Communication and consultation
  • Establishing the internal and external context
  • Establishing the context of the risk management process
  • Defining risk criteria
  • Risk assessment
  • Risk identification
  • Risk analysis
  • Risk evaluation
  • Risk treatment
  • Selection of risk treatment options
  • Preparing and implementing risk treatment plans
  • Monitoring and review
  • Recording the risk management process
  • Exercises B.1 – B.6 internal & external framework, risk treatment, risk monitoring, risk policy, risk analysis
  • Additional Requirements for ISO 31000

 

Day 2 Agenda

  • Guidelines from ISO 14971/31000 Risk Assessment Techniques – Risk Management
  • Selection of risk assessment techniques
  • Selection of techniques
  • Availability of Resources
  • The Nature and Degree of Uncertainty
  • Complexity of risk
  • Application of risk assessment during life cycle phases
  • Types of risk assessment techniques
  • Flow charts and process mapping
  • Brainstorming
  • Risk Checklists
  • Delphi Method
  • Process FMEA
  • Design FMEA
  • Fault Tree Analysis (Event Tree Analysis)
  • HAZOP & HACCP
  • Cause & Effect with 5-Whys & 7-M
  • Preliminary hazard analysis
  • Risk Ranking and Filtering
  • Case Studies with application
  • Organization’s Risk Procedures and Tools
  • Case Studies from Organization’s Risk Analysis, Treatment and Monitoring
  • Risk Applications in the Aerospace organization
  • Internal Audit
  • Training
  • CAPA System
  • Supplier Selection & Control
  • Outsourcing – Special Processes
  • Facilities and Equipment
  • Design & Development
  • Production and Process Controls
  • Process Validation and Re-Validation
  • Servicing
  • Design FMEA Case Study
  • Various Risk Case Studies
  • Organization’s Case Studies
  • Statistical Methods
  • Test

 

2-day AS9100 Internal Auditor- $1295

2 or 3 Day Internal Auditor

by Exemplar Global (RABQSA) Auditors-Trainers

 

Days: 2 • CEU Hrs: 1.9

Day 1: 7:30 a.m.- 5:30 p.m.

Day 2: 7:30 a.m.- 4:00 p.m.

Audience: Beginner to Advanced

 

Overview

This course prepares you to perform internal QMS audits using industry-proven techniques and to apply proper interpretation of the ISO standard to real life audit situations. You’ll follow the full audit process including: audit tools and preparation, opening meetings, audit interviews, closing meetings, and reporting.  This is a very practical class that is not “bogged-down” with academic discussions of quality topics that have limited utility for class attendees.

This class teaches Internal Auditing for ISO 9001, 13485, AS9100, TS 16949, and ISO 14001 Quality Management Systems.

This Internal Audit class makes extensive use of activities and case studies to help you fully understand the requirements of quality system auditing to the ISO 9001:2008 standard. Since people “lock” new understanding into long-term memory much better when they apply it, lecture time is held to a minimum providing you time to grasp and then practice your newly acquired skills in simulated real-life audit situations. 

Who Should Attend

Individuals who will perform audits to ISO 9001, 13485, AS9100, TS1649 and/or 14001 Standards or Quality Management Systems, individuals assisting their organizations toward ISO 9000 registration, or individuals who are frequently audited should attend this training. Quality directors, managers, engineers, auditors, ISO coordinators, laboratory quality professionals, and anyone engaged in quality audits will benefit from this training.

Prerequisites

There are no required prerequisites.  This course is routinely taught to quality novices and life-time professionals. All attendees are required to bring their own copy of the ISO 9001, 13485, AS9100, TS16949, and/or 14001 Quality Management Standard Requirements to this training course. These will not be provided for you. We strongly advise you bring a “paper” copy.

Course Objectives

  • Prepared to conduct a solo internal audit at successful course completion
  • Fully understand and interpret the ISO 9001:2008 requirements.
  • Apply the proper interpretation of the standard in actual audit situations.
  • Understand process auditing tools leading to substantive quality system improvements
  • Tailor an audit interview based on the requirements of the standard and obtain audit evidence from this interview.
  • Follow-up and resolve “audit trails that present themselves during the audit interviews
  • Conduct audits that result in real improvements to the quality system
  • Plan and execute the entire audit process including: audit preparation, opening meetings, auditing, closing meetings, and reporting.

 

Agenda

 

 Part 1: Introductions and Self-Assessment

  • Course requirements
  • How to get the most from this experience
  • Networking with class mates (industry professionals)
  • Self-assessment of audit skills and internal audit programs Exercise #1

 

Part 2: Quality Terminology and Definitions

  • Quality industry vernacular from ISO 9000, ISO 19011
  • Differentiating between Verification and Validation
  • Understanding Corrective and Preventive Actions
  • How to converse with external auditors
  • Terminology Exercise #2

 

Part 3: Requirements of ISO 9001:2008

  • Demystifying the ISO 9001 standard
  • Interpreting and cross-referencing the quality standard
  • Analyzing audit findings
  • Audit exercises for application of ISO 13485 to quality events
  • Exercise #3-#7: Short case studies in quality events

 

Part 4: The Audit Process: Roles and Duties

  • Roles of Auditors, Auditees, and Management during Internal Audits (IAs)
  • Qualifying Auditors
  • Duties of the IA staff
  • Exercise #8: Preparing to be audited

 

Part 5: The Audit Process: Performing the Audit Process

  • Audit Tools – checklists, process maps, findings, reports
  • Conducting Audit Interviews Exercise #9
  • Exercise #10 Quality event case studies

 

Part 6: The Audit Process: Audit Skills and Techniques

  • Audit Interviewing techniques
  • Continual improvement techniques
  • Process Auditing methods
  • Developing a “continual improvement” attitude in the organization
  • Exercise #11 Writing Audit Findings
  • Exercise #12 Evaluating the effectiveness of Audits
  • Exercise #13 Application of Process Auditing techniques

 

Part 7: The Audit Process: Finalizing the Audit

  • Writing the audit report
  • Opening and Closing Meetings
  • Exercise #14 Writing and audit report
  • Exercise #15 Writing Non-Conforming Reports
  • Exercise #16 Conducting a Closing Meeting

 

Review and Examination for Certificate

 

Early Transition- AS9100:2016 $950

9001:2015 Transition

With 13485:2016, & AS9100:2016

Who Should Attend

Those responsible for planning and executing the transition from ISO 9001:2008 to ISO 9001:2015, including Management Representatives and Quality Managers, or anyone desiring an up-to-date awareness of the changes that will be impacting new or existing ISO 9001:2008-based Quality Management Systems, including ISO 13485 and AS9100.

Course Objectives

  • Fully understand and interpret the relevant appendices of Annex SL, with their implications
  • Receive tools, techniques and tips to address the strategic planning elements of Annex SL
  • Become aware of changes to Preventive Action, and basic risk-management concepts and tools
  • See how the new format and structure of the Annex SL sub-clauses compare to those of 2008
  • Become aware of changes in documentation and other requirements
  • Plan and schedule needed internal changes on a Transition Road Map
  • Provide critical knowledge for your management and staff regarding the evolution of ISO 9001

 

Agenda

 

Day One

  • Major Milestones completed to date
  • Schedule Leading to Final Publication of ISO 9001:2015
  • Introduction to Annex SL, 2012
  • Implications of Appendix 2
  • Comparison of the Structure and Sequence of Annex SL (Appendix 3) to ISO9001:2008
  • Implications of Appendix 4
  • Strategic Planning Elements of 4.1, 4.2, 6.1, and 9.3
  • Risk-based Elements of 6.1, 7.5.1, and 8.1
  • Action Plan Elements of 6.2
  • Likely Differences in Documentation and Other Requirements
  • Timetable for Transition of Certification to ISO 9001:2015, ISO 13485:2016, and AS9100:2016
  • • Individualized Transition Road Map